Solutions / Ops Improvement

Tune the line while the shift is running.

Visia tracks recovery, burden depth, and belt coverage in real time and surfaces each metric to the display the right person is already looking at.

Live recovery percentage on the sorter-floor displayLiDAR view of material on the lineLiDAR view of a C&D sort lineC&D sort line

Where it works

Impact

−24%
labor hours at a C&D MRF, with Saturday shifts eliminated
−60%
per-shift surge events, from 8–12 to 2–4
+15pt
burden-depth attainment, from 71% to 86%

Why Visia

Guidance during the shift, not a report after it

  • The old way

    Recovery and burden get reviewed in a Monday meeting, long after the shift that lost the material.

    With Visia

    Recovery, burden depth, and belt coverage are measured continuously and compared to target, so a drop becomes a coachable event during the shift.

  • The old way

    The number lives in a dashboard nobody on the floor opens.

    With Visia

    Recovery goes to the sorter-floor display, burden and coverage go to the loader-cab gauge, and reason codes go to the line lead's iPad. Guidance lands where the person already looks.

  • The old way

    A generic model drifts as your stream changes season to season.

    With Visia

    Each model is calibrated to your material and ontology and keeps learning from it, so recovery and composition stay accurate as inputs change.

  • The old way

    Metrics stay as charts, so nothing on the line actually changes.

    With Visia

    Connects to floor displays, loader-cab gauges, laser pointers, and the PLC, so metrics turn into prompts and line actions.

See it on your material

Bring us a sample of your stream and we will show you what Visia catches.