Solutions / Material Controls

Stop non-conformance before it hits your process.

Visia reads every inbound load at intake and flags batteries, contaminants, and non-conforming material in real time, on the cameras and the Visia XRT-01 you already run.

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Visia XRT-01 reading a Li-ion battery buried in inbound electronic wasteReal-time gas-tank detection in a scrap-yard pileBillet surface quality inspection at an aluminum smelterInbound composition analysis on a recycling line

Where it works

Lithium-ion batteries in a single-stream MRF

80–88% battery detection on best runs at Rumpke's Cincinnati MRF, catching cells that would otherwise feed a fire.

Sense

Visia XRT-01 X-ray scanner over a conveyor

Visia XRT-01

Understand

Visia XRT-01 flagging a lithium-ion battery in an inbound MRF load

X-ray reads the battery by atomic density, even when it is buried in the load.

Act

Laser marking a flagged battery on the belt for a picker

Battery identified in real time and pointed out via laser on site.

Impact

0
thermal events in the deployment period at a metals recycler running the Visia XRT-01 (from 3–4/yr)
95%+
battery identification on the Visia XRT-01
<5%
composition divergence from manual audit on straightforward loads

Why Visia

Catch it at intake, not after it ignites

  • The old way

    A surface camera, or a person on the floor, never sees the battery or gas cylinder buried inside the load.

    With Visia

    The Visia XRT-01 reads chemistry and finds batteries and gas tanks inside a load; RGB reads the surface. One model fuses both, so occluded hazards do not slip through.

  • The old way

    A flagged hazard gets written up, then keeps moving down the line toward the shredder.

    With Visia

    Detections drive laser pointers, severity lasers, audio alerts, and automatic line stops, so the item gets pulled before it reaches the shredder or furnace.

  • The old way

    Detection lives in the cloud, so it lags at line speed and dies when the network does.

    With Visia

    Models run on hardware at the facility, so detection stays fast at line speed and keeps working when the network does not.

  • The old way

    New screening means a new capital project and a rip-and-replace of your intake.

    With Visia

    Runs on the cameras and the Visia XRT-01 already on your intake, so you start screening inbound material without new hardware.

See it on your material

Bring us a sample of your stream and we will show you what Visia catches.

Talk to our team